Teardown and Roof Raise



Roof Raise - Before
Before...

Roof Raise - After
...and after!

Teardown

Grinding Rivets
Seats Gone, Interior Going

Grinding Rivets
Grinding Rivets

When I got the bus down in Virginia, it was filthy. I'm not sure that it had been cleaned in its twenty-year service life. There was garbage on the floors, the seats were torn up, and a thick layer of grime coated everything. Everything on the inside needed to go; seats, flooring, the original windows, even the interior sheetmetal was slated for the dumpster.

The primary tool in this task was my trusty angle grinder (at the time not so much trusty as brand new). The seats came out quickly; I ground down the bolts holding them in place, rocked them back and forth, and they popped right out. The rest took a while longer - the sheetmetal was attached by the manufacturer exceedingly well with large rivets spaced every couple inches. I had to grind off a couple thousand rivet heads and pound in the bodies before removing the sheetmetal piece-by-piece. You can imagine how fun the rivets on the ceiling were; mid-July with hot sparks raining down from above.

This left me with just the ribs and the outside layer of sheetmetal.

Rasing the Roof


The bus needed a few structural improvements before I could really get going on making it liveable. The original roof was short enough that I could almost brush my head on the ceiling (and I'm not a tall guy); my taller friends couldn't stand up straight. It was pretty cramped. The solution was to raise the roof, or at least part of it.

Partly Raised I
Halfway!

My original plan had been to cut the forward roof free and raise it with jacks, support it with temporary scaffolds while I did the structural welding. When the time came, every jack around failed - every one either didn't fit, or was too short, or didn't have a way for me to secure it. I realized in the process that the roof was unexpectedly light. In the end I just climbed up on a step ladder and lifted the roof myself while my dad moved the scaffolding into place. We lifted the front of the roof first.

The result? From the rear wheels forward the bus stands 2' higher than it used to. I had enough room to build a loft extending over the cab and engine compartment and still mount my water and waste tanks in the heated interior.

Files Linking Here

In Position
18 Jun 2009
In Position
Updated: 18 Jun 2009
Categories: pictures from Dad, the bus

The raised section of roof ready for welding.

Raising the roof

Roof Raise - After
18 Jun 2009
Roof Raise - After
Updated: 18 Jun 2009
Categories: pictures from Dad, the bus

The bus roof at its final height. In this picture none of the welding has been completed - the roof is being supported entirely by the wood scaffold.

Raising the roof

Roof Raise - Before
18 Jun 2009
Roof Raise - Before
Updated: 18 Jun 2009
Categories: pictures from Dad, the bus

The roof at its original height.

Raising the roof

Scaffold
18 Jun 2009
Scaffold
Updated: 18 Jun 2009
Categories: pictures from Dad, the bus

This is the wood scaffold used to hold the roof in place while I welded the new structure. Some of the spacers have already been welded in this shot.

Raising the roof

Partly Raised I
18 Jun 2009
Partly Raised I
Updated: 18 Jun 2009
Categories: pictures from Dad, the bus

The bus roof during the raising process.

Raising the roof

Pages Linking Here

The Icy Sanctuary
The Bus
13 Jan 2010
The Bus
Updated: 13 Jan 2010
Categories: the bus

The Icy Sanctuary

I bought a bus on eBay for $660. I tore it down, I rebuilt it into a home and now I live in it.

Loft
Loft
14 Jan 2010
Loft
Updated: 14 Jan 2010
Categories: the bus

Loft

I built a loft in the bus, over the cab and extending over the hood (see the floorplan).

Interior Front
Main Area
14 Jan 2010
Main Area
Updated: 14 Jan 2010
Categories: the bus

Interior Front

The main area is located forward of the kitchen and aft of the cab (see the floorplan). It's the primary living space in the bus.